Synthotec market leader not only for plastic bearing cages

SynthoTec is one of the top European manufacturers and suppliers of precision plastic parts for the mechanical engineering and electrical engineering. Our products can be found in almost all rotary fitting parts that you can imagine. Since the alternator drive, air conditioning, wheel to the axle heavy vehicles and railway locomotives. Since clips for electric cables through the parts in your professional and home power tools to security buckle child seats. There you will find our products everywhere. Our customers all over Europe but also in North and South America and Asia, we approach responsibly and professionally. Our goal is to build and maintain long-term partnerships that are effective for both parties. We will be pleased if your company is to expand the ranks of our satisfied customers.
Our team is at your disposal 24 hours a day 7 days a week.

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At more than 0 years in business our cages have rotated more than 0 millions of bearings in more than 0 customers around the world...

Products Range

SynthoTec is ready to deliver precision moldings for almost all types of bearings according to your specification. Our standard range of diameters from 20 mm to 250 mm. However we can adapt to the requirements outside of this range. Other products are not limited to a size range; restriction is only the final molding. We use the technology to enable the production of moldings weighing from a few grams to over 500 grams.

Generally, we design and produce the multiple forms - bearing cages up to 16 cavities, and other parts at a higher cavitation. This allowed us to offer attractive terms of cost for customers. Each of our machine contains a form of robotic manipulation, which is designed to measure the customers' requirements for packing method. The very form of the final packaging and labeling is fully in the hands of the customer. SynthoTec can adapt to any requirement for the method of packaging and delivery of products. The selection of product types is shown below.

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Polymer cages for deep grove ball bearings

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Polymer cages for tapper roller bearings

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Polymer cages for needle bearings

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Polymer cages for angular contact ball bearings

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Polymer cages for HUB bearings

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Polymer seals

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Polymer cages for strut bearings

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Polymer cages for roller bearings

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Technical mouldings for child safety parts

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Technical mouldings for electrotechnical industry


What Clients Says

1970 | Torrington Coventry Plant
1990 | SynthoTec Ltd.
1994 | First supply to NSK
1995 | 1st automated production cell
2003 | Pemberstone Venture Entry
2006 | Slovakian plant established
2007 | over 75Mio products manufactured per annum
2007 | Production start up
2010 | Project restart after deep recession
2011 | 1st all electric M/C cell installed
2012 | Own design office
2015 | 1st 16 cavity tool for DGBB released
2015 | 12th automated production cell
2017 | 14th automated production cell

Technical sources

SynthoTec has its own design department, which is an effective tool in improving customer service. Experience in the production of plastic injection molding parts can thus be directly applied on a daily basis to design new projects to optimize production efficiency. Efficient use of standard and purchased parts finest tool steel for functional forms of guarantee fast and easy maintenance over life forms. SynthoTec has its own qualified engineers who process documentation from the first prototype through distortion, correction and optimization of forms in CAD programs in all common formats (* .dxf, * .dwg, * .igs * .stp, * .step). For the design itself to use software Creo Parametric (recently known as ProEngineer). As standard procedure ensures product visualisation and rapid prototyping work. According to the complexity of the molding also we provide Mold Flow analysis products. For making molds normally used primarily by German and Austrian suppliers and steel, most often from Swedish suppliers. The actual production forms a skilled base of selected European toolmakers with years of experience with these kinds of products

Production process

The production process is ensured by the latest injection technology. We only use modern injection molding machines nanipulačnými by modern technologies. Our line consists of the latest models of presses (Engel, Battenfeld, Demag ...) by robotic handling production facilities (ABB, FANUC ...). The line is always composed for the customer project which ensures optimal use of the kit according to customer specifications.
Normally we handle all types of engineering plastics PA6 starting over PA66, PPA, PA46, PA12 to the highest grade PEEK board. Equally, however, we can handle all of the class of engineering plastics.

Top quality

Our integrated management system is the backbone of quality management and environmental management. The company is certified to ISO 9001: 2008 and ISO 14001: 2004. Production procedures and controls for individual components are in line with customer requirements and meet the strict requirements of the automotive industry. To measure and control the quality of products we use modern optical and tactile measuring equipment Batya, ZEISS, Mettler-Toledo, Mahr, grids. The staff of quality are regularly trained on the latest measurement procedures and the use of modern measuring equipment. The new products are manufactured according to the agreed plan and APQP approved for production after approval of the document PPAP

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Our offices

  • Address: Kysucká cesta 3, 010 61 Žilina, Slovakia
  • Tel: +421 41 500 1140
  • Fax: +421 41 500 1145
  • Email: info@synthotec.sk
  • Address: Sandys Road, Malvern, WR14 1JJ, United Kingdom
  • Tel: +44 1684 571900
  • Fax: +44 1684 571909
  • Email: info@synthotec.com